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3D打印在航空制造中的应用
1、打印涡轮叶片铸造型芯
在铸造金属涡轮叶片时，为了形成高度复杂的内部冷却通道结构，常使用陶瓷铸造型芯。铸造叶片冷却后，将叶片从模具中取出，同时内部的陶瓷型芯需要溶解掉。
目前，陶瓷铸造型芯的结构越来越复杂，通过传统的注射成型方式已经无法实现。奥地利Lithoz公司采用LCM技术制造陶瓷叶片型芯，可以满足航空航天和电力工业的需求。
LithaCore 450是由Lithoz公司自主研发用于3D打印陶瓷叶片型芯的硅基材料，制备精度高，烧结后的叶片型芯产品具有非常低的热膨胀率、较高的孔隙率、优异的表面质量和优良的洗滤性等优点。典型的应用有：单晶镍基合金涡轮叶片铸造型芯、定向凝固铸造型芯、等轴铸造型芯。
2、打印发动机支架
2018年11月1日，GE增材制造宣布，美国联邦航空管理局已批准3D打印支架用于波音747-8 机型的GEnx-2B发动机（双转子轴流式大涵道涡轮风扇发动机），该支架将取代传统制造的电动门打开系统支架，其作用是打开和关闭发动机的风扇罩门，制造设备为GEAdditive Concept Laser M2多激光器选区激光熔融系统。



这款3D打印支架将在GE航空集团阿拉巴马州奥本市的工厂开始批量生产。GE公司表示，与传统方式制造的支架相比，3D打印技术将减少高达90%的材料浪费。在传统支架的制造中，因金属加工而产生的材料浪费约占50%。此外，3D打印支架采用了优化设计方案，重量比传统支架轻10%。


据了解，这款3D打印支架为GE航空创造了两个“第一”。首先，这是GE 第一个获得认证的由ConceptLaser公司的选区激光熔融设备生产的3D打印零件。其次，这是GE航空第一次完成一种3D打印零件从设计到生产于10个月内开发完成。
在进行支架生产时，一次打印可以生产4个支架，在构建室中4个支架以互锁设计的形式实现，打印材料为钴铬合金。
3D打印支架的制造成本低于原有成本，GEnx发动机的订单量为2200台，整体来看节约的成本非常可观，并且3D打印支架比传统支架更轻，将为航空公司节省燃料。
3、打印燃料喷嘴
2010年，空客将GE生产的LEAP-1A发动机作为A320neo飞机的选配，LEAP发动机中就带有3D打印的燃油喷嘴。2015年5月19日，A320neo飞机首飞成功，装有LEAP发动机的A320neo 同时获得欧洲航空安全局和美国联邦航空管理局的认证。
2018年10月8日，GE航空工厂庆祝第30000个3D打印燃料喷嘴的成功出货。该喷嘴自2018年以来一直在该工厂生产，标志着规模化增材制造的重要里程碑，预计2019年这种产品将达到40000支。
 

RSI Software Products 9358-PLTM2100ENE RSBIZ PLNTMET SEV 5 WBELL

Motion Control 2098-DSD-010 DRIVE, 5.0A/15.A, ULTRA 3000

BC646MSP005 Logic Developer - State Professional w/1 Yr of SAFE 5 Pack

IC646MRC000 Logic PC & View Runtime 8,000 I/O

IC800SKCEZ100 Encoder Cable, S2K to 200-750W S-Series Servo Motors, 10 Meters

QPK3D200C2P QUICKPANEL 6" TFT COLOR

ST-1324 STXi input module 4 points, Negative Logic, 48VDC

20AD8P0A3AYNACC0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20BD034A3AYNANC0 PowerFlex 700 AC Drive 34 A at 25 Hp 20B

20G11GD052AA0NNNNN PowerFlex 755 AC Packaged Drive

22D-CCB PowerFlex 40P B Frame Cover Kit

140CRA21220 Quantum DIO站适配器和电源,24VDC,独立,3A,双电缆

290D-FBP-G1-3 Direct Online Starter

E5EZ-Q3 NEW 外型：48×96mm开孔；45×92电源：100V-240VAC

1492-SPM2C005 MCB Supplementary Protector 0.5 A

软启动器 3RW30181BB04

电机启动器 3VU16402MK00

150-F135NBDB SMC Flex Smart Motor Controller

1732D-8X81212D ArmorBlock 16 Point Combination Block

1771-OD16 1771 16 Point Digital Output Module

193-ECPM3 E3 Plus Panel Mount Adaptor

198E-PCK IEC Start Contact Enclosure Accessory

2090-CPWM6DF-16AA12 TL-Series 12m Standard Power Cable

2094-PRS4 Kinetix 6000 Slim Power Rail

DT1000-16C 15in IPC 5/100 w/128MB RAM and Windows 2000, No CD or Floppy. Includes : (1) License VisualSPC SE ShopFloor, (1) A-681 Security Key and (1) G P-2102NT Digital GagePort.

GFK-1029 Logicmaster 90-30 and Logicmaster 90-70 TCP/IP-Ethernet User's Manual Supplement

IC210MDR124 12V DC Power Source, (12) 12VDC in/8 out (Relay, 8 Amp), (4) analog inputs (the analog inputs can be used as 24VDC inputs, Expandable, with LCD/Keypad. The unit has built-in Modbus slave.

IC647BDD000 Batch Demo 25 Pack CD

IC647PRTEE100M Proficy Portal Enterprise Edition Client Pack 100 User (M4 Key)

IC693CPU352RR CPU 352 Module (4K I/O, 8 Racks, Floating Point Math)

IC754VSI12CTD View Intermediate 12 inch Color TFT Touch DC

MSI-EFF-10-43 Efficiency Mang Clients 10 Pack-43

SLC/1746 System 1746-RL57 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OAP12

Distributed I/O 1734-RTBS REPLACEMENT IEC SPRING TERMINAL BLOCK

Application-specific products 9307-EM8MGRENE RSENERGYMETRIX MANAGER (0 - 8 METERS)

Operator Interface 2711-NB3 REAL TIME CLOCK

Support 9302-LLFS SUPT RENEWAL CONTRACT FOR 9302LLF

Support 9510-PBCENS SUPT RENEWAL CONTRACT FOR 9510PBCEN

DeviceNet Products 1784-PCD DEVICENET PCMCIA COMM CARD

RSI Software Products 9301-2SE3350U1R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 150 TO 5000

RSI Software Products 9307-RSPRTD RSPOWER RT FOR AB PM1 PM2 POWER MONITORING DEVICES

Motion Control MPL-SSN-A8B8 KIT,SHAFT SEAL,FOR MPL-A8XX AND MPL-B8XX MTRS

Silver Series 1747-MNET MODULE,INTERFACE FOR PRGRMMABLE CONTROLLER

HE693DAC420 4ch., 4-20mA/0-20mA Analog Output, 2000Vac Isolation, 13-bit resolution

IC647WMI920 Workstation Interface (WSI) for PS/2, Series 90-70 Parallel/Serial

QPI211V0C2P QUICKPANEL COLOR 10.5" TFT VIDEO

ST-4212 STXi analog output module 2 Channels, 4~20mA, 12-bit

20BC170A0ANNACC0 PowerFlex 700 AC Drive 20B

20F1AGC205AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-D8P7H204 PowerFlex 4 3.7 kW (5 Hp) AC Drive

140DAI45300 Quantum 开关量AC输入,32点,48VAC,8点成组隔离

284D-FVD2P3B-10-CR-EMI DeviceNet Variable Frequency Drive

WS02-CXPC1-E5.0 Windows版(2000/xp)

1492-RTB8P 8-Pole Push-In Style Rtb

WinCC 上位监控软件 6AV6381-1BF06-0DV0 "WinCC?V6.0 RT?64K?（64K 外部变量）"

变送器 3RS17221ET00

1497A-A9-M7-0-N Control Power Transformer

1606-XLRED20-30 1606 Power Supply

1768-PA3 CompactLogix L4x AC/DC In Power Supply

188-K4D005 Miniature Circuit Breaker 0.5 A

194R-B20-1753 BS88 194R Disconnect Switch

2090-CPBM7DF-10AF12 MP-Series 12 m Length Cable

2090-XXNPMP-14S07 MP-Series 7 m Length Power Cable

CBL-13-MP-20 Power cable for MTR-1220 or MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series stepping motors. 20 feet

GC647WFL010 Proficy GlobalCare Complete for Proficy Workflow - 10 User License

IC200PWR202LT POWER SUPPLY WITH EXPANDED 3.3VDC 12VDC INPUT (LT)

IC646TBLSS30K Proficy Troubleshooter for Intelligent Historian for Hist 30000 Points

IC647NMA000 CIMPLICITY HMI Marquee Device Communications

IC693ACC305 EEPROM Chips (qty 4)

IC698RMX016 PACSystems RX7i Redundant Memory Xchange 16MB Memory

IC800VMCB2050 Motor power and brake power cable for 2 kW VersaMotion servo motor- 5 meter

SLC/1746 System 1746-IV8 DC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6155R-14S2KH VERSAVIEW NON-DISPLAY COMPUTER

Application-specific products 6556-SCBK2 SLC FIXED CLUTCH/BRAKE KIT

Operator Interface 2711-T5A3L1 PV550 MONO TOUCH, DH485 & RS232 PRINT

Support 9301-2SE2300DES SUPT RENEWAL CONTRACT FOR 93012SE2300DE

Support 9307-64MGDBCR SUPT REINSTATEMENT CONTRACT FOR 930764MGDBCENE

DeviceNet Products 1732D-IB8M8 DEVICENET 24VDC 8 INPUT W/M8

RSI Software Products 9301-2SE250ITU3R RSVIEW32 WORKS 300-100K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-BNT03UB1 UPGRADE: IN-SUPT: RSBATCH 03 UNITS TO BUNDLE

Motion Control MPL-B310P-SJ24AA MOTOR,SERVO,1.58 NM,5000RPM,SINGL,460V,BRK,4.1KG

Motion Control 2090-XXNPY-16S07 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,7M

GFK-0121 Genius Hand-Held Monitor User's Manual

IC641VPH300 VersaPro with Cable - Windows Programming Software for Series 90-30 and VersaMax PLCs with SNP Mini-Convertor and Cable (IC690ACC901)

IMC-316P-X-D IMC-D Series Servo Motor Controller, Enhanced, DeviceNet

PSPC-DC25 Prof Shop Floor SPC DC 25 User

20BC011A0AYYACD1 PowerFlex 700 AC Drive 20B

20DM325A0NNNBCANE PowerFlex 700S AC Drive 20D

2198-H070-A-T K5500 FR3 AC Bus Connector

2711P-RAK10 PanelView Plus Accessory

280-PWRM35G-M15 ArmorConnect 3-PH Power Media trnk cable

CQM1H-PLB21 脉冲I/O板 2点

1492-MUA1B-A4-A7 1771 - 1756 Conversion Mounting Assembly

模拟量输入/输出模块SM 6ES7 332-5HF00-0AB0 AO/8 通道，电压、电流，光电隔离，40pin 前连接器

行程开关 3SE53220SG21

运行版软件 6AV2107-4DB04-0AE0 SIMATIC WinCC Client for Runtime 专 业 版 V14 Upgrade WinCC V7.0..V7.3 RC/RT128 / RC/RT Client -> WinCC Client for Runtime 专 业 版 V14

1585J-M8HB-10 RJ45 Ethernet Media

1756-SPESMNSE L7SP Energy Storage Module-No Energy

188-K1D320 Miniature Circuit Breaker 32 A

194E-Y32M-1753-6N 32 A 194E Load switch

2090-CFBM7E7-CEAF12 Kinetix 12m Extension Cable

2090-UXNPAMP-10S09 MP-Series 9 m Length Power Cable

BC646TRT935 Server 35,000 I/O Runtime System with Proficy GlobalCare

GC647IFPLSR00150 GCC iFIX Plus SCADA 150 I/O Srv

IC200CBL602 Cable expansion shielded 2M 2 connectors

IC646MPS005 Logic Developer PLC Standard 5 Pack

IC647IFSCTSSPRT03M iFIX TS SCADA Support on SCADA -3 Clients (M4 Part)

IC670ALG230 Analog Input, Current, 8 Channel, Grouped

IC697CPU772RR CPU, 12 MHz, 2K Discrete I/O, Expandable Memory, Floating Pt

IC800PCUBC10S050 Powercube flying lead interface cable configured for 1000 steps/revolution and power save enabled. 5 meters

ControlLogix/1756 System 1756-OB8EI 10-30 VDC ISOLATED ELEC FUSED OUTPUT 8PTS (36 PIN)

Industrial Computers 6182H-10KEH6D VVCE 1000, KEYPAD, EXT MEM, RIO/DH, DC

Process Control 1757-FIMEXP035 FOUNDATION FIELDBUS FIM MODULE EXPANSION

Operator Interface 2711P-RBT7 PV PLUS 700 TOUCH REPLACEMENT BEZEL

Support 9355-WAB1OEMENR SUPT REINSTATEMENT CONTRACT FOR 9355WAB1OEMEN

Support 9351-VSRTR SUPT REINSTATEMENT CONTRACT FOR 9351VSRT

ControlNet Products 1785-L40C15 PLC-5/40C FOR CONTROLNET PHASE 1.5

RSI Software Products 9301-2SE2400FRU1 RSVIEW32 WORKS 1500-32K UPGRADE IN-SUPT (FR)

RSI Software Products 9355-WABJBENE RSLINX OEM/RSJUNCTIONBOX BUNDLE

Motion Control MPL-A320H-SJ22AA MOTOR,SERVO,2.26 NM,3500RPM,SINGL,230V,4.0KG

Motion Control 2090-DAPC-D0903 CABLE, NON-FLEX, CN3 SERIAL COMMUNICATIONS, 03M

CBL-114-1 Cable. Allen Bradley PLC5 Channel 0 (RS-232)

IC5008TBW2000 Discontinued - Order a BC5008TBW0000 & Appropriate CIM PE License

IC800PCUBC02S050 PowerCube Flying Lead Interface Cable, 200 Steps/Rev & Power Save Enabled, 5 Meters

OC647IFESGDV00075C iFIX Optn: ESig & ERec 75 I/O Development (M1Component Part)

20AD027A0AYYANC0 PowerFlex 70 AC Drive 27 A at 20 Hp 20A

20DC300A0ENNBNANE PowerFlex 700S AC Drive 20D

20G1ANF263JA0NNNNN PowerFlex 755 AC Packaged Drive

25C-E3P0N104 PowerFlex 527 1.5kW (2Hp) AC Drive

280-PWRM22B-M8 ArmorStart Three-Phase Power Media

FX2N-32MR-001 主机16入/16出?继电器输出

1492-M6X10 IEC 6 x 10 mm Marker Card

1494H-EF3N Heavy Duty Non-Fus Safety Discon Switch

软启动器 3RW44466BC34

ET 200SP 6ES7193-6BP20-0BB0 基座单元 BU20-P12+A4+0B，类型B0，直插式端子，带4个AUX端子，适用于继电器输出模块，20mm宽

1585D-M4TBJM-15 Micro D-Code, QD Style Ethernet Media

1756-ESMNSEK ControlLogix Energy Storage Module NSE

1794-OV16P Flex 16 Point Digital Output Module

194E-CA80E-TN-PE 194E Load switch

2090-CCMUSDS-48AA01 Kinetix 3 cable to 1203-USB 1m

2090-DANPT-16S12 TL-Series 12 m Length Power Cable

ABKSTDN0000/ABR 6 inch Color STN/ TCP Label/ 24VDC/ with AB Remote I/O/ UL/ cUL/ CE/ UL1604

GC646PDS100E Proficy GC for OP CAD Designer EWS Software

HE800ACC106 Cage-clamp (screw) style I/O plug, 6-terminal. (Qty 10)

IC640BLD304RR Series Six Terminator Board

IC647HSTSSEO1250KM eSignature Option for Historian - Standard Server 1,250,000 Points (M4 Key)

IC660BLD110 Cover w/Label for IC660BBD110

IC695CMM002 RX3i serial communications module. Two isolated RS-232/485 port. Supports Serial Read/Write and Modbus Master/Slave. Requires Unversal Backplane.

IC756WET100J-99 Custom Editor Toolkit, Japanese, Version 9.9

CompactLogix System 1769-ECL LEFT END CAP/TERMINATOR

PLC-5/1771 System D1771-6.5.115 ANALOG INPUT MODULE (1771-IFE, SER C) USER MANUAL

Process Control 1757-FFLD4 4 H1 / HSE FOUNDATION FIELDBUS LINKING DEVICE

Operator Interface 2711P-B7C4D1 PV PLUS 700, KEY/TOUCH, ENET, DC PS, STD MEM

Support 6500-PS2S SUPT RENEWAL CONTRACT FOR 6500PS2

Support 9358-PLTM2600R SUPT REINSTATEMENT CONTRACT FOR 9358PLTM2600ENE

Support F1785-BEMSERA FIRMWARE UPGRADE FOR 1785-BEM COMMUNICATION MODULE

RSI Software Products 9301-2SE2200KOU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (KO)

RSI Software Products 9701-VWSB000FRU2 RSV SE STATION 100 - UNLTD DISP UPGRADE (FRENCH)

RSI Software Products 9399-COMPGR RSBIZWARE COMPLIANCE TRACK GETTING RESULTS GUIDE

Motion Control 2098-IPD-HV100 HIGH VOLTAGE DRIVE, 23A/46A, ULTRA5000

BC5002TAN0000 12 Inch Intelligence Industrial Computer - Bundled - Standard Series - w/ Windows NT

IC300ASC100 ASCII BASIC. Three ports, two active at any one time. 64K of program memory.

IC752DTX300 DataPanel 30, 2 x 20 LCD message center, used DataDesigner to program messages

MTR-3S35-G-R-B-E-SRR Servo Motor Nema34 24V Brake, Seal

ZA06B-6079-K811 Motor power straight connector for B8/3000is or B12/3000is motor

20BE144A0ANNAND0 PowerFlex 700 AC Drive 20B

20G14TC540JN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF033-DL PowerFlex 520 33A 480V EMC Filter Kit

2711P-RW6 PanelView Plus CE Accessory

FRN18.5P11S-4CX 3 0 KVA 37A 18.5KW 3相AC380V/50Hz/60Hz

1492-JD3-Y IEC 2-Ckt Feed-Through Blk 2.5mm

1492-W3-B IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW40752BB35

工艺型 CPU 6ES7 515-2UM01-0AB0 CPU 1517T-3 PN/DP，3 MB 程序，8 MB 数据；2 ns；集成 X1: 2x PN 接口，支持 IRT；X2: 1x PN 接口，支持 RT；X3: 1x DP 接口

156-B20AB3 20 A Contactor

1746-F4 SLC Power Supply Fuse

1786-RG6 ControlNet Coaxial 1000 Feet Cable

193-T1AB40 2.9-4.0 A IEC Bimetallic Overload Relay

20-FR09118 COVER, WIREWAY, PF700H, PF700S, FR9

2090-CSBM1DF-14AA05 Kinetix Cable Single DSL 2090-Series

20AC015A0AYNAEC0 PowerFlex 70 AC Drive 20A

GA647TDV999 Proficy GlobalCare Assist for CIMPLICITY HMI Viewer Development System

GP647IFPRRN00150 GCP iFIX Profsnl SCADA 150 I/O Run

IC600CB501RR Basic Logic Control

IC647HSTCS15KM Historian Enterprise Corporate Server 15000 Points (M4 Key)

IC647TRT935 CIMPLICITY HMI Server 35,000 I/O Runtime System

IC693PWR322RR Power Supply, 24/48 Vdc, 30 Watts

IC756MDV010J-98 DV Draw Dvlpnt on Alpha OpenVMS, Japanese, Version 9.8

MicroLogix 1000/1761 System 9399-RL50GRPT RSLOGIX 500 GETTING RESULTS GUIDE (PORTUGUESE)

PLC-5/1771 System 1771-NOV HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-ACN15 SINGLE MEDIA ADAPTER FOR CONTROLNET

Communications 9351-WESRT INTERCHANGE FOR WINDOWS RUNTIME

Operator Interface D6190-6.5.32 CONTROLVIEW TEXAS INST. USERS MANUAL

Support 9358-BA03S SUPT RENEWAL CONTRACT FOR 9358BANT03ENE

Support 9392-CDRSR SUBSCRIPTION RENEWAL FOR DATADISC CD

RSI Software Products 9324-RL0100FRE RSLOGIX 500 STARTER FRENCH CD

RSI Software Products 9301-2SE3500U2R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 1500 TO 100K

RSI Software Products 9356-STD2300U1R UPGRADE: OUT-SUPT: RSSQL STAND.150 TAG TO 1500 TAG

Motion Control Y-1002-1-H00AA MOTOR,SERVO,0.17 NM,4500RPM,ENCDR,115V,0.91KG

5003S Obsolete - Message Center. 1 Line, 9MM, Green VFD. SLAVE Unit. NEMA 4

IC200CHS101 I/O INTERPOSING DISCONNECT SYTLE, 16 PT

IC694MDL734 OUTPUT MODULE 125VDC 1AMP 6 POINTS ISOLATED POS/NEG LOGIC

MSI-WEB-10 Web or Excel Reporting Clients 10 Pack

VSPCSE-ADMIN50 VisualSPC SE Administration Bundle includes Attributes, Analyst, Desig ner, Wizard, Importer and Reports. 50 license pack.

20BD052A0AYNAEC0 PowerFlex 700 AC Drive 52 A 40 Hp 20B

20G11LC1K0JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D4P0H204 PowerFlex 40P- 1.5 kW (2 HP) AC Drive

140NWM10000 Quantum TSX QUANTUM FCHMI MODULE

290E-FBP-G2 Direct Online Starter

LY4J 24VDC，110VAC，220VAC，4开4闭，触点10A

1492-SPM2C200 MCB Supplementary Protector 20 A

软启动器 3RW30281BB14

电机启动器 3VU16403MM00

150-F201NZD SMC Flex Smart Motor Controller

1732DS-IB8 Guard I/O 8 Point Digital Comb Module

1771-P4R 1771 Power Supply

193-EECB E1 Plus 1-5 A IEC Overload Relay

199-LF1 Terminal Lugs

2090-CPWM7DF-08AA20 MP-Series 20m Standard Power Cable

2094-XNLIM-2 Kinetix 6000 Connector Set

EDS-308-M-SC-T C1 D2 7-port 10/100, 1 port multi-mode SC fiber (-40 to 75 deg C op temp)

GFK-1277 Genius Modular Redundancy User's Manual

IC220ACC101 MOTOR STARTER BRAKE MODULE AC/DC

IC647BWI005 Batch Opt: WorkInstruction Pilot Server Pak (5 Units)

IC647PRTKIT002M Proficy Portal Enterprise Edition Starter Kit 2 User (M4 Key)

IC693CPU374 CPU 374 Module (240K Bytes configurable user memory) The battery for the CPU is now included in the CPU backplane box, Embedded Ethrnet 10/ 100Mbs w/built-in switch. No serial ports. Note: The CPU37x CPUs may not work with Horner Electric modules

IC756ADV001E-98 DV Development - AIX Op Sys Addt'l User, English, Version 9.8

MSI-EFF-UNL Unltd Site Clients - Efficiency Mgmt

SLC/1746 System 1746-RT29 REPLACEMENT TERMINAL BLOCK - RIO COMMUNICATION

Distributed I/O 1738-IV4M12 24VDC 4 SOURCING INPUT WITH M12 CONNECTORS

Communications 1788-CN2FF CONTROLNET TO FIELDBUS LINKING DEVICE