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　　1 引言

　　纺丝机纺出的涤纶原丝需经过牵伸定型后,才具有一定的纤度、强度、伸度和其它的物理性能。VC443A牵伸加捻机用于涤纶复丝生产过程中牵伸加捻工序。牵伸丝为低捻复丝，可直接或经加弹工序后供绸厂使用。它的电气部分由电源控制系统、程序控制系统、锭子交流变频调速系统、热盘控制系统、热板控制系统组成。随着机电一体化技术的发展，对系统的可靠性要求愈来愈高，因PLC具有控制可靠、体积小、功能强、速度快,组态灵活和可扩展性的特点而得到了广泛的应用，成为自动化系统中的基本电控装置，故VC443A牵伸加捻机选用PLC可编程控制器，实现了生产的自动控制。

　　2 PLC选型设计

　　系统选用了日立公司的产品:E-64HR可编程控制器,作为主控单元，它有64个输入/输出点,其中40个开关量输入点，24个输出点，内置式电擦除EEPROM可以保护用户方便的完成程序和参数的修改和存储, PLC根据各输入点所接按钮，接近开关，接触器等电器信号的状态以及编制的软件程序自动控制各电机，电磁阀，指示灯等，完成整个生产的工艺动作程序，钢领板换向及成型自动控制。E-64HR具有多种编程工具:通用编程器PGMJ-R和标准编程器PGNJ等，体积小携带方便，可在现场实地进行程序调整和传送。全部控制程序约276条，可见该系统软硬件资源得到了相当充分的利用。

　　3 VC443A牵伸加捻机工艺

　　3.1 输入信号

　　VC443A牵伸加捻机控制系统的输入信号:主令按钮、限位开关、接近开关、钮子开关、拨盘开关的投入信号，全部为直流输入，共有40点。

　　3.2 输出信号

　　控制的负载主要分成三类:一是7台交流电机:牵伸双速电机M1、油泵电机M2、靠模升电机M3、靠模降电机M4、移丝电机M5、锭子电机M6、风机M7;二是用于控制钢领板升降及侧压辊压差的电磁阀;三是信号灯;四是计数器，共有24点，全部为继电器接点输出信号。

　　3.3 开车主要控制过程

　　(1) 按“油泵开”按钮SB7，使接触器KM5吸合， 油泵开指示灯亮, 油泵电机M2运转。(程序器的输出50对应的LED发光)。

　　(2) 按“低速开”按钮SB9。

　　●辅助接触器KA1吸合，锭子低速运转。(程序器的输出51对应的LED发光)

　　●程序器控制下，使计数器复零，进入准备工作状态，内部定时器T01 T02接通，使钢领板强迫进入废丝盘位置，待TO0延时到断开快速阀YV3，钢领板在程序器控制下微动。(程序器的输出76、65对应的LED发光，延时到熄灭，66、67对应LED交替发光)

　　●定时器TO1延时到，使接触器KM3吸合，牵伸双速电机M1带动牵伸罗拉和上下牵丝盘低速运转，低速指示灯亮，进入挂丝阶段。(程序器的输出52对应的LED发光)

　　(3) 按“高速开”按钮SB11。

　　●辅助接触器KA2吸合，使锭子高速运转。(程序器的输出53对应的LED发光)

　　●程序器控制使电磁阀YV4断电，侧压辊加压。(程序器输出64对应LED发光)

　　●定时器T02接通，延时到后接触器KM4得电，牵伸双速电机M1切换为高速运转，高速指示灯亮，继电器KA3吸合，移丝电机M5运转。(程序器输出54对应的LED发光。55对应的LED发光)

　　●定时器T03延时到后，钢领板强迫上升，靠模上撞块使底部打结开关SA2接通，定时器T04得电，使上升阀失电，实现底部打结，T04延时到上升阀YV1/1再次得电，强迫钢领板快速上升，进入正常牵捻区，待T05延时到后切断快速阀YV3，钢领板在程序器控制下，以正常速度运动，同时接通继电器KA4，靠模升电机M3运转，带动靠模缓慢上升，计数器开计长(程序器56对应的LED发光。65对应的LED在接通快速阀时发光，74对应的LED发光，有计长信号时发光指示)。

　　至此开车过程结束，机器进入正常纺丝。
 

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HMI-CAB-C83 CABLE A-B SLC500 PROGRAM

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IC752SKT009 Datapanel 150 Starter Kit: Includes Datapanel 150 (DFT000), download & communication cables, DataDesigner, user & programming manuals.

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2711P-T6M20D8 PanelView Plus 6 6 Grayscale Touch DC

6SE6440-2UD34-5FB1 45KW

1492-L2-G IEC Term Blck 3.5x51.5x29.5mm Spr Clp

1492-XIM4024-8R Connection Products

软启动器 3RW44251BC35

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1746-R14 SLC Replacement Cover

1790-T16BV0X CompactBlock LDX Expansion Block

194E-A16-1753-4N 16 A 194E Load switch

20-PP10032 Fiber Optic cable w/ 24 VDC Power Signal

2090-CSBM1DF-18AA50 Kinetix Cable Single DSL 2090-Series

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HE660BGM424 Discontinued Part. Check with GE IP on migration path.

IC600LR612RR 4K/8K Combined Memory

IC647HSTES40KM Historian Enterprise Server 40000 Points (M4 Key)

IC651ENS040 Series 90-70 MMS/Ethernet Software

IC694BEM321 RX3I Communication Module, I/O Link Interface Module (Master). Module is on the high speed serial bus.

IC756SDV001E-914 DV Development - Solaris Op Sys Addt'l User, English, Version 9.14

MicroLogix 1500/1769 System 1764-MM1RTC MICROLOGIX 1500 MEMORY MODULE WITH REAL TIME CLOCK

PLC-5/1771 System 1771-WHFB FUSED WIRING ARM (1.5A FUSE)

Distributed I/O 1794-OF4I ISOLATED ANALOG OUTPUT MODULE, 16 BIT, 4 POINT

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Support 6233-5VDLR SUPT REINSTATEMENT CONTRACT FOR 62335VDL

Support 9358-BPMG02R SUPT REINSTATEMENT CONTRACT FOR 9358BPMGR02ENE

Support F1771-KA FIRMWARE UPGRADE FOR 1771-KA COMMUNICATION MODULE

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829-4-1 Thumbwheel Assembly. 4 Digit, 1 True. Dust Seal

IC200MDL644 INPUT 5/12VDC POS/NEG LOGIC (4 GROUPS OF 8) 32PT

IC697PWR711*FM Power Supply, 120/240 Vac, 100 Watts, FM Approved ( *Rev. letter)

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ZA06B-0033-B075#7008 B3/3000 servo motor with 32k serial encoder

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1492-SPM3B200 MCB Supplementary Protector 20 A

软启动器 3RW40261BB15

TS 模块 6ES7 972-0MM00-0XA0 TS Module Modem

150-F780NBA SMC Flex Smart Motor Controller

1734-IE2V POINT I/O 2 Point Analog Input Module

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EtherNet/IP Products 1756-EWEB CLX ENET/IP ENHANCED WEB SERVER MODULE

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IC693ACC335 Axis Terminal Block for the Motion Mate DSM302

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140DDM39000C Quantum 开关量DC混合模块,16点输入,24VDC;8点输出,

284E-FVD4P0Z-10-CRN EtherNet Variable Frequency Drive

TL-F20MY1 12mm,电感式,二线,常开200mA 电源:90-250VAC沟形

1492-SPM1C005-N MCB Supplementary Protector 0.5 A

通用型变频器 6SE6 420-2UC21-1BA1 "1.1 KW，149 x 202 x 172"

电机启动器 3VU13400ML00

1497D-A17-M14-0-N Gen Purpose Transformer

1608N-003A240V1S 3 A Mini DySC Sag Corrector

1769-OF4CI CompactLogix 4 Pt A/O Current Module

190S-ANEJ2-CB40C-KN 2.5-4.0 A Compact Comb Starter W/Ckt-Bkr

194R-NE160-1753 Disconnect Non-Fused IEC 3 Poles 160A

2090-CPBM7DF-16AA60 MP-Series 60m Standard Cable

2090-XXTFMP-S30 MP-Series 30 m Length Feedback Cable

CFDA-0WPB-0070-AZ "AHVi, AHVis, Bis and BHVis Series Motor Encoder Feedback Cable, Straight Connector, 7 M"

GF-3650R Connecting FlashCable to VWR Temperature Transducer.

IC200UDR005-24 Qty of 24, 28 point PLC, (16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 120V/240AC Power Supply